Manufacturing sector in the UK

HENOC sector focus

Manufacturing

Energy is a unit-cost input. We treat it like one.

For most UK manufacturers, electricity and gas sit directly in cost of goods sold. That makes the shape of your contract as important as the headline rate: a price agreed at the wrong point in the curve can quietly move your margin for three years. We tender the whole market against your actual half-hourly load, and we build the buying strategy around your production pattern rather than a generic annual profile.

Typical supply

Half-hourly electricity, often 100kVA–2MVA, plus daily-metered gas

Load shape

Shift-driven, high day-time demand, some 24/7 process load

Main cost drivers

Commodity, capacity (kVA), DUoS red bands, CCL

What makes manufacturing different

Load factor works in your favour — if it's priced in

Steady, high-load-factor sites are attractive to suppliers. That should show up as a keener unit rate; it often does not unless the tender presents the data properly.

Authorised capacity drift

Agreed supply capacity is frequently set years ago and never revisited. Sites pay excess capacity charges, or carry far more kVA than they now draw.

Power factor penalties

Inductive plant without correction can attract reactive power charges that never appear in a rate comparison.

Energy-intensive reliefs

Some manufacturers qualify for CCL relief through a Climate Change Agreement, or for reduced-rate VAT on qualifying supplies. These are frequently under-claimed.

How we work with manufacturing clients

Tender on real HH data

We pull twelve months of half-hourly consumption under a Letter of Authority and price against your true profile, not an estimate.

Capacity and power factor review

We review agreed capacity against measured peaks and flag correction opportunities before you commit to a new contract.

Curve-timed placement

Renewals are worked 6–12 months out so we can transact into strength rather than on your expiry date.

Invoice validation

Every invoice checked line-by-line against contract rates and published non-commodity charges, with recovery pursued where variances appear.

Common things we find

  • Quotes compared on unit rate alone, with capacity and standing charges excluded
  • Rollover contracts triggered by a missed notice period
  • CCA / CCL relief lapsing without anyone noticing

Findings vary by client and site. Nothing here is a guarantee of saving — we quote against your own bills, and where we quote savings our clients average around 15%.

Want a real number against your current spend?

Send us a recent commercial energy bill. We come back within 24 hours with a plain-English audit — no sales pitch.

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